CBFI provides customers with 3 sets of 40-ton flake ice machines, 2 sets of 50-ton rake-type automatic ice storage warehouses, and 1 set of intelligent solutions for air-conveyed ice delivery systems, helping the company's pigment reactors to cool down more accurately and efficiently! The cooling medium is cleaner! Control and use more intelligently!
Enterprise background introduction
The client company is located in Linxi City, Shandong Province, and is mainly engaged in the manufacture and sales of chemical pigments.
Due to environmental policy requirements, the entire production base was moved from Zhejiang to Linxi Industrial Zone.
The entire production base covers an area of 15,000 square meters, with 5 floors and 18 reactors to cool down the pigments.
Enterprise goals and demands
Compared with the old-fashioned old factory in Zhejiang, the client hopes that the new factory will be a smart and efficient modern production base.
Its planning, layout, and production must strictly comply with the "Smart Chemical Park Standard System", and can reduce operating costs.
Due to the larger scale and stronger production capacity of the new factory, the maintenance of equipment is very important.
CBFI Solution—Automatic Ice Production and Ice Storage Conveyor System
The customer's 5-storey factory building has been completed. According to their production plan and the on-site survey of the Bingquan project department, we have made the following plan:
First floor: Raw material storage layer
The second and third floors: operation area and reactor placement floor
The fourth floor: rake-type ice storage, air-conveyed ice delivery system placement floor
Fifth floor: Flake ice machine host, evaporative cooling, waste gas treatment device
3 sets of 40 tons flake ice machine
2 sets of 50 tons of civil engineering rake type automatic ice storage system
3 evaporative coolers
1 set of wind ice delivery system
2 12HP cold storage hosts
Enterprise Pain Point 1
During the production of pigments, there will be a chemical reaction of diazotization. The diazotization temperature is 5-10°C, and the reaction time is about 10 minutes. It is necessary to concentrate a large amount of ice in a short period of time to quickly lower its temperature to ensure that the pigment reacts at a stable temperature, otherwise a good diazotization effect will not be obtained and the reaction quality will be affected.
CBFI Solution: Three sets of 40-ton flake ice machines and two sets of 50-ton rake-type ice storage are used to meet the daily cooling ice demand of 18 reactors.
Flake ice machine installed at customer site
Rake type ice storage installed at the customer site
1. The temperature of flake ice is low (up to -8°C), the contact area is large, and the heat exchange process is rapid, which can achieve rapid cooling and quickly help the pigment to cool down. CBFI flake ice machine runs stably, is not easy to be damaged, has a long service life, and is more assured to use!
2. Compared with the screw-type ice storage, the rake ice storage has a large storage capacity; compared with the crawler ice storage, the rake ice storage has higher stability. Meet the daily cooling needs of 18 reactors.
3. The design and planning of CBFI ice storage can ensure that 50 tons of ice can be produced within 2 hours, which can meet the demand for reaction ice when the reactor is cooled.
Enterprise Pain Point 2
The customer's new factory attaches great importance to the stable operation and maintenance of equipment due to the surge in production capacity. Because a single piece of equipment has a problem, if it cannot be resolved in time, it will affect production and thus affect revenue.
CBFI Solution: the most important equipment for the whole system solution of rake ice storage. CBFI rake-type ice storage adopts a minimalist structure design, stable operation, less failures, and easy maintenance.
The interior of CBFI rake ice storage
CBFI has a complete after-sales service system and experienced engineers. 2/3 of the engineers have 6-10 years of after-sales service experience, and 1/3 of the engineers have 3-5 years of after-sales service experience. And 24-hour online technical service support. After receiving the maintenance request, CBFI can guarantee that the engineer will arrive at the scene within 24 hours (except for the Spring Festival holiday).
Enterprise Pain Point 3
The flake ice used in the reactor must be kept clean and hygienic, and the transportation is unimpeded.
The ice delivery method of the customer's old factory is to buy large blocks of ice, crush them with an ice crusher and add them to the reactor.
This process cannot guarantee the cleanliness of ice cubes, and the efficiency of crushing ice is slow, which affects production.
CBFI Solution: The air-conveyed ice delivery system is adopted, which is cost-effective. The whole process of ice delivery is airtight and non-contact, and the ice delivery is accurate and smooth into the reactor.
CBFI air delivery system
Enterprise Pain Point 4
The labor cost of the old factory was high, requiring the cooperation of multiple workers to control the entire system. Reactors in the new factory are located on different floors and are not used simultaneously.
CBFI Solution: Adopt integrated control system, one-button operation start, single worker can operate. It can be used for quantitative and fixed-point delivery of flake ice to single or multiple reactors. The Internet of Things technology can monitor the operation of the ice storage in real time.
CBFI PLC screen
Enterprise Pain Point 5
The production safety requirements in the chemical industry are high, and the materials used must be anti-corrosion; the materials used in contact with ice also need anti-corrosion treatment.
Heavily corroded chemical plant
CBFI Solution: The inner panel of the ice storage room is made of 304 stainless steel plate, the outer plate is made of color steel plate, and the whole body of the ice rake is made of hot-dip galvanized process. Ensure equipment and production safety and prolong its service life.
CBFI ice rake full-body hot-dip galvanizing process
Enterprise effect feedback
After the completion of the project, the customer not only expressed appreciation for the planning of the entire project and the operation of the equipment, but also was very satisfied with the fact that CBFI has a special equipment production license and quickly made the project specification pass the acceptance of the relevant local departments.
CBFI is among the many ice machine equipment companies in China, one of the very few companies that holds the dual certificates of "production license for special equipment for pressure vessel manufacturing" and "production license for special equipment for industrial pipeline installation".
After a period of trial operation, the customer reported that the automatic ice making and transporting system solution provided by CBFI effectively helped their enterprises improve the efficiency of ice transporting and fully meet the needs of the reactor for cooling and cooling. The more intelligent system operation has saved a lot of labor costs, and the convenience and safety of operation have also been greatly improved.
CBFI enterprise core values - achieve customers, create value
CBFI Refrigeration not only provides customers with a set of equipment and a set of solutions, but also optimizes, extends, and creates more value for customers' production models, quality management, enterprise resources, and brand rights, so that customers can enjoy more in our With the help of the company, increase the output value and output, occupy the market better and faster, so as to gain the advantages of competition and development, so that you can remain invincible in the market!
Let us do more for you! Do better!
Contact Person: Mr. Henry Lin
Tel: 86-180 2621 9032