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Customer case l CBFI assisted the successful completion of the national poultry agricultural and industrial complex project

December 22, 2022

CBFI designed, built and provided a complete set of refrigeration technology solutions and equipment systems for this client's national-level poultry agricultural and industrial complex project, including a set of double-screw quick-freezing machines, a 12-ton flake ice machine, a quick-freezing warehouse, a A low-temperature temporary storage room, an operation room, and two low-temperature refrigerators. Among them, the double-helix quick-freezing system is the first quick-freezing system introduced in the country.

 

Enterprise background introduction

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The project is the largest modern poultry agricultural and industrial complex base since the founding of the country, covering a total area of 25,400 square meters, with a total investment of nearly USD10,000,000. It has incubator bases, breeding bases, slaughterhouses and other important processing sites. On the day when the base was completed, the president of the country attended the unveiling ceremony and visited the entire production base.

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                                         President of the country visits the slaughterhouse

 

The slaughterhouse base covers an area of 22,700 square meters and is constructed in strict accordance with national engineering construction standards. There are slaughter rooms, isolation rooms, slaughter rooms, cutting rooms, laboratories, official veterinary rooms, cleaning and cooling areas, processing and packaging areas, special meat quick-freezing warehouses, and product refrigeration areas at -18 °C.

 

Enterprise goals and demands

The company requires all refrigeration, quick-freezing equipment and cold storage facilities to meet the local sanitary standards and construction standards, and to match their design schemes. There are clear requirements for the amount of quick-freezing and quick-freezing temperature. It needs to be quick-frozen for 3,000kg white striped chicken in one hour. The center temperature must be reduced to -18°C within 12 minutes. Quickly and promptly, reach the cooling temperature.

 

Customer Pain Point 1

The customer's quick-frozen product is white striped chicken. The required amount of quick-freezing for one hour is 3000kg. The center temperature must be reduced to -18°C within 12 minutes, and the minimum temperature is required to reach -40°C.

 

Spring Solutions

CBFI recommends customers to use double-screw quick freezers. Different from the single-screw quick-freezing machine that the customer originally wanted to choose, the double-screw quick-freezing machine not only has the main features of the single-screw quick-freezing machine, but also has the characteristics of higher efficiency, more energy saving, and large quick-freezing capacity.

It can 100% meet the daily quick-freezing quantity required by customers, and the internal temperature can be kept at -42°C. The following five advantages can also ensure that the customer's white striped chicken can fully adapt to its assembly line production under the premise of ensuring quality and quantity. The inlet and outlet are at the same height, which is easier to match with other supporting equipment.

 

Advantages of CBFI double-screw quick freezer

Insulation structure

It is composed of stainless steel metal insulation board, and the inner polyurethane is filled with foam. The inner panel of the bottom plate is made of 3mm thick stainless steel plate, completely stainless steel continuous welding, no water seepage, no settlement.

 

conveyor belt

It is made of SUS304 stainless steel, using high-strength stainless steel special elastic steel wire, and the two ends are welded with special cap heads, which is more stable and reliable than hot-melt forming, and has a longer service life.

 

Transmission structure

Each cage of the spiral quick freezer is driven by a reducer, the transmission is stable and reliable, and the super sealing performance can ensure its long-term stable operation in low temperature and humid environment.

 

Evaporator

Made of industrial aluminum alloy material, large diameter alloy aluminum tube, high flanging and large fins, high tube density and good heat transfer performance.

 

Control System

The electrical control cabinet is made of SUS304 stainless steel, controlled by PLC or touch screen.

 

Customer Pain Point 2

The corresponding equipment should be reasonably configured according to the white striped chicken slaughter process.

 

Spring Solutions

The engineers of the CBFI solution group have rich experience in the design and configuration of the slaughtering industry, and have been responsible for many large-scale slaughtering projects at home and abroad, such as the large-scale pig slaughtering project of the domestic XX enterprise, the cold storage project of Qian Dama in China, and the quick-freezing warehouse project of the world's largest Basa fish leading enterprise Wait.

 

Our engineers are very familiar with the slaughtering and production process of various poultry and seafood. After the white striped chicken is slaughtered and pre-cooled, it will be divided in the processing workshop first, and then sent to the double-helix quick-freezing tunnel machine for quick-freezing. Enter the ordinary quick-freezing warehouse for quick-freezing, and after quick-freezing, enter the low-temperature refrigerator for storage.

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                                                                   CBFI flake ice machine

 

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                                                               Double spiral quick freezer

 

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                                                                          Quick freezer

 

According to this process, a flake ice machine is configured for pre-cooling, a double-screw quick-freezing machine is used for quick-freezing, a low-temperature temporary storage room is used for temporary storage, an ordinary quick-freezing warehouse is used for stockpiling, and two low-temperature cold storage rooms are used for storage.

Customer Pain Point 3

The surface of the white striped chicken is relatively fragile. The selection of ice cubes during pre-cooling should not only ensure that the surface of the white striped chicken will not be punctured or damaged, but also quickly cool down in a short time.

 

Spring Solutions

CBFI recommends using flake ice machines as the ice-making equipment for the pre-cooling process. Flake ice is flat, light and thin, with low ice temperature, the lowest can reach -8°C, large contact area, fast cooling release, and rapid cooling. And the texture is dry and loose, with five sharp edges and corners, clean and hygienic. It is the first choice for pre-cooling white striped chicken.

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                                                                         CBFI flake ice

 

CBFI flake ice machine advantages

fast ice making

Single ice making, continuous ice production within 5 minutes after starting up, and ice production speed.

 

Mechanical de-icing has fewer failures

Mechanical deicing, using motors to drive vertical spiral ice blades to rotate and cut ice, relatively hot air deicing, high efficiency, less failures, and stable operation.

 

High stability

Stable operating conditions of the compressor The operating conditions of the equipment are single, there is no hot gas deicing, and the system has high stability.

 

Easy to maintain

The structure is simplified, and the wearing parts are all outside, which can be disassembled as a whole, and the maintenance is minimalist design, and the disassembly and maintenance of the equipment are simple.

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CBFI flake ice machine

 

Customer Pain Point 4

Cutting, slaughtering, storage, refrigeration, many operations need to be carried out in the cold storage. This project is a national benchmark project in Tajikistan. Therefore, the customer has high requirements for the selection and construction of the cold storage.

 

Spring Solutions

Meat frozen storage is a scientific method to preserve perishable meat food. Meat food loses its use value due to enzyme decomposition, oxidation and microbial growth and reproduction. Freezing can inactivate enzyme decomposition, slow down oxidation, and inhibit microbial growth. Breeding, which puts the meat food in a state of dormancy, allows the product to be consumed in its original quality weeks or even months after it has been produced.

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                                                                                Meat cold storage

 

Advantages of CBFI Meat Cold Storage

Material selection

The warehouse board made of color steel plate and stainless steel plate is selected, which is non-toxic, tasteless, and does not rust. It can reduce the heat transfer caused by the temperature difference between inside and outside, so as to achieve the maximum efficiency of the freezing and refrigeration system.

 

Good insulation performance

Composite panels are made of advanced composite materials as insulation materials, which are light in weight, high in strength, good in heat insulation, corrosion-resistant, anti-aging, moth-proof, non-toxic, non-mildew, and can show their superiority at ultra-low temperatures .

 

Energy saving

Refrigeration equipment saves energy and electricity, low noise, low energy consumption, and low noise.

 

High degree of automation

Microcomputer automatic digital display electrical controller, automatic constant temperature, meat cold storage without manual operation.

 

Enterprise effect feedback

Customers are very satisfied with the design, configuration and service of our professional team. They think that our team service is not only professional, but also very reasonable in configuration. purchase).

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After all the equipment arrives, CBFI after-sales engineer team also arrives at the customer's site to guide and help with installation. At present, customers have put into production on a large scale, and the products have been fully put into the market, which not only meets the needs of the country, but also provides the needs of the markets of neighboring countries.