Customized Double Drum Iqf Spiral Instant Freezer For Cooked Wheaten Food Blast Quick Freezing

High Quality Customized Cooked Wheaten Food Double Drum Chinese Iqf Spiral Instant Freezer Blast Quick-Freezing

Spiral freezer is a crucial component of any modern food processing facility, particularly for those dealing with frozen foods. In the past, food processors used to rely on static freezers that took up much space and were time-consuming. However, the introduction of spiral cabinets brought about a significant efficiency improvement that facilitated faster and better frozen food production. This article describes the composition and characteristics of a typical spiral freezer.

Composition

1. Conveyor Belt
The conveyor belt in spiral freezer is one of the vital elements that facilitate food flow. It is characterized by a modular design that makes cleaning easy. Its central drive system enhances the smooth movement of the conveyor belt as it transports food products through various processing stages. Additionally, the conveyor belt may come in stainless steel, plastic, or wire mesh material, depending on the type of frozen food being processed.

2. Evaporator and Fans
The evaporator and fans of the spiral freezer work hand in hand to remove heat from the food products. The evaporator comprises copper pipes, which circulates a refrigerant through the freezer. As the refrigerant passes through the pipes, it changes from a gas to a liquid, thereby absorbing and removing heat from the freezer. The fans work by circulating cold air throughout the freezer, ensuring that the food products freeze uniformly.

3. Insulation Panels
The insulation panels are designed to keep the freezer's internal temperature at a constant, optimal temperature range. The panels are usually made up of injection-molded polyethylene foam insulation that is sandwiched between two stainless steel or galvanized steel layers. The panels have a thickness of up to 200mm, which ensures that there is minimal heat transfer between the inside and outside of the freezer.

4. Refrigeration Unit
The refrigeration unit is the component that supplies refrigerant to the evaporator. A refrigeration unit may comprise a compressor, condenser, and an expansion valve. The compressor is responsible for compressing the refrigerant into a high-pressure gas. The gas then condenses into a high-pressure liquid in the condenser, where it releases heat to the surrounding environment. The liquid refrigerant then passes through the expansion valve, where it depressurizes and converts into a low-pressure gas and enters the evaporator.

Characteristics

1. High Production Efficiency
Spiral freezers are ideal for food processing facilities that require high-speed frozen food production. Due to their compact design and high production capacity, spiral freezers can accommodate large quantities of food products per hour.

2. Energy Efficiency
The use of advanced refrigeration systems and insulation panels in spiral freezers makes them highly energy-efficient. The insulation panels are designed to minimize heat transfer between the inside and outside of the freezer, thereby reducing energy consumption. Additionally, advanced refrigeration systems help to reduce energy consumption while maintaining an optimal temperature range.

3. Flexibility
Another significant characteristic of spiral freezers is their flexibility. They can accommodate different types of food products, which makes them ideal for food processing facilities that need to produce different types of frozen foods. Moreover, spiral freezers have the flexibility of being used in multiple food processing stages, such as blanching, cooling, and freezing.

4. Easy to Clean
The modular design of spiral freezers makes cleaning and maintenance easy. The conveyor belts are easily removable and replaceable, while the insulation panels are washable. The design of the spiral freezer also ensures that there are no crevices or hard-to-reach areas where food particles can accumulate.

Spiral freezers are essential components in modern food processing facilities that deal with frozen foods. They are characterized by their modular design, high production efficiency, energy efficiency, flexibility, and ease of cleaning. The proper selection, installation, and maintenance of spiral freezers can improve a food processing facility's productivity while reducing operating costs.